Increased use of polyurethane in footwear

10/10/2006

Founder of UK-based Steve Lee Associates, Steve Lee spoke at both footwear technical sessions at the global Polyurethanes Conference 2006, held on September 25-27, in
Salt Lake City, USA. He identified several drivers for continued growth in footwear, including the rapid pace of polyurethane innovation, the functional and economic advantages of polyurethane compared with competitive materials, and the expansion of polyurethane into non-sole footwear applications. The non-sole applications include foam linings, water-proof barriers, coated uppers, sole inserts, upper components, heel counters and sickliness (also known as insoles or foot beds).

The conference’s footwear technical session included several presentations. Spain-based Synthesia Española presented developments in new polyester polyols for low-density PU shoe soles. US-based GE Advanced Materials unveiled a series of improved catalyst and surfactant additives for low-density, water-blown microcellular PU foams for shoe soles. Dow Chemical’s Italy-based footwear development centre introduced a new family of thermoset polyester PU polymers with enhanced hydrolysis resistance for footwear; and scientists from Germany-based DESMA presented new methods for combining different materials in two-layer soles.

During the second footwear technical session of the conference, scientists from UK-based Uniqema presented novel technology for polyester PU soles with improved hydrolysis resistance. Representatives from US-based Huntsman Polyurethanes highlighted a new family of lightweight expanded thermoplastic polyurethanes (TPUs) that exhibit improved flex life, wear resistance and slip resistance in shoe sole applications. A second paper by DESMA scientists presented a lower density TPU for shoe soles with reduced cycle times, which was developed with Sulzer Chemtech of Switzerland. Chem-Trend L.P. of Howell, Michigan, USA, reported on various new mould-release agent (MRA) technologies that not only provide the release of moulded parts, but also improve process efficiency and contribute to the overall performance and final appearance of PU shoe soles.